Auto Measuring System
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ENGINE PART
- Connecting Rod
- Cylinder Block
- Piston & Piston pin
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MISSION PART
- T/M Shaft
- T/M Case type, Gear type
- Outer Race
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DRIVING & BRAKING PART
- Brake Disk & Drum
- Hub Bearing
- C/V Joint
- Axle ass’y
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STEERING PART
- Worm & Worm wheel
- G/Box HSG
- Quill ass’y
- Input & Pinion shaft
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OTHERS PART
- Compressor Parts
- Turbo-charger Parts
- Bearings Parts
- etc…
- A. 100% inspection system of major car parts at final process
- B. Storage and classification of measured data, SPC system management
- C. Measuring system establishment optimized to production process and item
A. Inner diameter measuring system of BJ outer race
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Items to be inspected
- PCD (ø66.10 0/+0.07)
- Inner diameter (ø73.78 0/+0.03)
- The deepest point of track (52.145±0.02)
- Track diameter, the deepest point of inner race
Installed at KOREA FLANGE Co., Inc.
B. Piston ring-home measuring system
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Items to be inspected
- Inclination of top & 2nd & 3rd Ring-home of piston
- Roundness (ovality) of piston
Installed at DONG YANG PISTON Co., Ltd
C. Column comprehensive inspection system
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Items to be inspected
- Model : EM ONIX comprehensive inspection
- Tilting test, lever clamping force & motion test, current carrying test
- Automatic barcode reading system
Installed at Namyang Industry Co., Ltd.
D. HPS inspection system
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Items to be inspected
- Screw test, screw thread test, lever clamping force & motion test, current carrying test
- Jig is replaced item by item
Installed at Namyang Industry Co., Ltd.
E. Break sorter for steering U-JOINT SHAFT
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Installed at Namyang Industry Co., Ltd.
- It measures the broken space between the fixed tube and the rotating shaft
- Jig is replaced item by item
Installed at Namyang Industry Co., Ltd.
F. Automatic marking system for BJ outer race
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Items to be inspected
- Automatic marking system using exclusive marking controller
- Year, month, date, day/night, serial no., etc. are automatically changed
- If model is changed, position and angel are adjusted.
Installed at KOREA FLANGE Co., Inc.
G. Measuring & marking system for brake disc
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Items to be inspected
- Runout (5 point), DTV (2 point), flatness (2 point), ORDER, FRF
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Inspection conditions
- Automatic cleaning and rust-preventing are included
- 100% inspection, inspection result is automatically marked (Dot & Laser)
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Precision
- Sensor precision 0.2 um, runout tolerance 2 um, DTV tolerance 1 um
Installed at Namyang Industry Co., Ltd. and Delphi Korea
H. Measuring & marking system for steering shaft
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Items to be measured
- Tensile strength & compressive strength
- It measures torsion between tube and shaft
- Torque test by using road cell
- Automatic marking of lot no. & serial no
Installed at Namyang Industry Co., Ltd.
I. Piston grade sorter
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Items to be inspected
- Outer diameter, pinhole, weight, ultrasound
- Grade is automatically marked
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Inspection conditions
- Automatic cleaning, 100% inspection, inspection result is automatically marked (Dot & Laser)
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Precision
- Repetitive error (1 um)
Installed at DONG YANG PISTON Co., Ltd
J. Piston pin inspection system
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Items to be inspected
- Outer diameter (4 point), full length (1 point), laser marking
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Precision
- Sensor precision (0.2 um), repetitive error (1 um)
Installed at DONG YANG PISTON Co., Ltd. and Sung Il M-Tech
K. Gen-5 shaft measuring system
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Items to be inspected
- Outer diameter, inner diameter, point to be processed, amount to be processed and crack
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Inspection conditions
- Ultrasonic automatic cleaning & 100% inspection, sorting defected items by type
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Precision
- Sensor precision (0.2 um), repetitive error (2 um)
Installed at Seoul Industry Co., Ltd.
L. Magna shaft inspection system
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Items to be inspected
- Outer diameter (4 point), inner diameter (1 point), screw, if processed or not
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Precision
- Sensor precision (0.2 um), repetitive error (2 um)
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Inspection conditions
- Ultrasonic automatic cleaning & 100% inspection, sorting defected items by type
Installed at Seoul Industry Co., Ltd.
M. Automatic BAR measuring system
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Items to be inspected
- length
- thickness
N. GEAR measuring system
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Items to be inspected
- OBD
- T/R
- TOOTH to TOOTH
O. LASER measuring system
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Items to be inspected
- bending and flatness of cell phones, DVD Plate, etc.
- Setting points and items to be measured available
P. MANUAL PISTON GRADE sorter
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Items to be inspected
- outer diameter of piston, pinhole, valve point, compression height, marking
Q. QUILL SHAFT WASHING MACHINE
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Items to be inspected
- Ultrasonic cleaning and air blow for Quill Shaft
